Product: Acrylic Fiber Staple
Description
Our acrylic fibers are produced using monomer acrylonitrile as the major monomer (over 85%), methylacrylate or vinyl acetate as the second comonomer (less than 15%) and a third comonomer for dyability, by Solution Polymerization and Wet Spinning using SNIA technology. In both dull and semi-dull product, Titanium Dioxide (max 0.5%) is used. Also, in the process of production, the fibers are submerged in finish (finish of about 0.5%) prior to packing. The following are some of the major characteristics of our products:
Cut Length | Shrinkage | Elongation | Tenacity | Crimps/Decimeter | Product Category | Detex | Product |
mm | % | % | gr/dtex | Quantity | gr/10000m | Units | |
75-150 | Max 3 | Min 40 | Min 2.4 | 6.5±۱٫۵ | Bright Semi dull dull | 1.3±۰٫۱ | ۱٫۳ Dtex |
75-150 | Max 3 | Min 40 | Min 2.4 | 7±۱٫۵ | Bright Semi dull dull | 5.6±۰٫۵ | ۵٫۶ Dtex |
75-150 | Max 3 | Min 40 | Min 2.4 | 7±۱٫۵ | Bright Semi dull dull | 7.7±۰٫۷ | ۷٫۷ Dtex |
75-150 | Max 3 | Min 40 | Min 2.4 | 7±۱٫۵ | Bright Semi dull dull | 8.9±۰٫۹ | ۸٫۹ Dtex |
75-150 | Max 3 | Min 40 | Min 2.4 | 6.5±۱٫۵ | Bright Semi dull dull | 11±۱ | ۱۱ Detex |
75-150 | Max 3 | Min 40 | Min 2.4 | 6.5±۱٫۵ | Bright Semi dull dull | 16.7±۱٫۵ | ۱۶٫۷ Dtex |
Production Process and Packaging
Consistent with SNIA technology, the production process for this product starting with the mixing of monomers as feedstock input to the reactors for polymer solution in Dimethylformamide (DMF) in the Chemical Area through to fiber production, drawing, finishing and packaging is continuous and that at each stage samplings and controls are conducted and finally the product is graded and released in accordance with
the test results. Bright, dull and semi-dull products are normal products but colored, super-white and antibacterial products are customized. The product is packaged in bales weighing 350±۲۰ kg and then put in covered polypropylene jute and rod guards. The bales measure 120*110*73 mm. 21-22 tons of the product can be transported in a 40-foot container.
Use
These fibers are used alone or mixed with other fibers in a spinning and yarn production process for use in textile, blanket and carpet industries.
Merits
Washes easy, resists chemicals, is easily dyed, feels soft, resists sunlight, is color fast, has good mechanical strength
Standards and Test Methods Observed
Quality Management System Standard ISO-9001
Environmental Management Standard ISO-14000
Occupational Health and Safety Administration Standard OHSAS 18001
The product also meets product safety Standard EN ISO 17050-1 by OKO-Tex, Germany
World Production History: Producer Companies or Countries
The product is produced in a variety of companies including Thai Acrylic, Pasupati, AKSA, etc
- Published in Uncategorized, Uncategorized
Polyacryl iran
Polyacryl Iran Public Corporation: Production & Products
PIPC’s nominal and actual annual operating capacities come to 118,000 and 121,500 metric tons respectively. The products include a variety of polyester yarn and fiber, acrylic fiber used for carpet and blanket manufacture and polyester tops outlined below:
A. Polyester Plant
۱٫ Polyester Yarn
Polyester yarn produced in Polyester Plant with an actual annual operating capacity of 21,000 metric tons comprises undrawn yarn in a variety of dtexes used in textile industries. The current production of the plant consists of transparent and translucent products which thanks to the operation of the ongoing expansion projects not only increases the final operating capacity but also makes it possible to manufacture colored products.
* Poly Cool Yarn
This product is manufactured at Polyester Plant and because of its favorable physical properties and rapid moisture dissipation is used in sports and other kinds of wear where bodily perspiration and cooling are the primary concern. It can be produced in a variety of decitexes depending on the customer’s needs.
۲٫ Polyester Fiber
Polyester fiber produced in various deniers and introduced as a good alternative for cotton in textile industries is manufactured at Polyester Plant with an actual annual operating capacity of 36,000 metric tons. Produced in 1.4-6.33 dtexes and to various cut lengths, the fiber is used in the production of a variety of fabrics. Also, production of Anti Pill for tops operations subsequently made available to manufacturers of worsted fabrics comprises part of the products produced at this plant.
B. Acrylic Plant I
۱٫ Dry-Spun Carpet Acrylic Fiber
Fiber produced at Acrylic Plant I using dry spinning with an actual annual operating capacity of 25400 metric tons under E. I. Du Pont De Nemour’s license is similar to Bayer’s Dralon fiber except that it possesses improved dyability. Owning to their exquisite overall, physical and mechanical properties referred to in detail in the section titled “Introduction of Company Products”, our products are manufactured with varied precision (ranging from micro-deniers to even higher) and of the finest fiber used in textile industries, particularly for carpet industries.
۲٫ Blanket Acrylic Fiber
This product, too, is produced in Acrylic Plant I and possesses very good processibility in affiliated industries.
۳٫ Poly Best Fiber
Improved this product is manufactured at Acrylic Plant I. Because of its good physical and chemical properties it can replace asbestos, an environmental hazard and carcinogen forbidden to use, in various cement sheets.
۴٫ Industrial Acrylic Fiber
With its structurally-improved polymer, this product is manufactured at Acrylic Plant I. Because of its unique physical and chemical properties, it possesses controlled heat-treatment qualities and is used in non-textile industries. Furthermore, the product can be supplied on a customized basis.
C. Tops Plant
With an actual annul operating capacity of 3500 metric tons of combed Polyester Anti Pill Tops, Polyester Tops Plant equipped with a conversion technology has its products generally used in worsted wool industries for mixing with fine wool.
D. GF Plant
PET Granules Reinforced with Fiber Glass (PET-GF)
PET Granules reinforced with fiber glass with an annual operating capacity of 1500 metric tons is used for manufacture of various industrial parts. The product can be manufactured with a variety of properties including refractoriness and high shock absorption.
E. Zayandeh Rood Fiber Company
With an annual actual operating capacity of 37,000 metric tons Zayandeh Rood Fiber Company produces acrylic products using Wet Spinning, the state-of-the-art technology in the world:
۱٫ Acrylic Fiber 1-16 Deniers (Staple): This fiber is of carpet, blanket and clothing grade and produced on a customized basis where required.
۲٫ Acrylic Tow 1-8 Deniers: Tow products are manufactured for use in carpet and blanket textile industries.
۳٫ Special-Purpose Fiber and Tow: These fibers include antimicrobial, super-white, asbestos alternative replacement, colored and acrylic products, textile and industrial.